Acetylene Generator
Basic Introduction
An acetylene generator is a device that enables the chemical reaction between water and calcium carbide to produce acetylene gas at a certain pressure.
GNEE is a professional generator manufacturer capable of producing high-quality acetylene generators.


Product Introduction
An acetylene generator is a device that produces acetylene gas through the reaction of calcium lime and coke.
Specifically, it consists of a furnace body, a feeding port, a gas outlet, a water seal, a heat exchanger, and other components. Its working principle is as follows: lime and coke are put into the furnace body, heated to react and generate acetylene gas, which is then discharged through the gas outlet. After being treated by the water seal and heat exchanger, the gas is delivered to the users.
Acetylene Generator Technical Parameters
Capacity:20-240Nm3 /h
Purity of acetylene:C2H2>98% PH2<0.02% H2S<0.05%
Pressure at outlet of generator:400~500mmH2O
Water temperature of generator:<65°C
Size of calcium carbide: 8~250mm
Consumption of calcium carbide:98kg/h
Electric motor for compressor:YB132M-4 B4d7.5KW
Charging pressure: 25kgf/cm2
Charging board specific:20×2

Working Principle
Acetylene gas is produced by hydrolyzing calcium carbide, using the working mode of adding calcium carbide into water.
First, prepare calcium carbide with appropriate particle size and load it into the mobile hopper. After docking with the storage hopper, thoroughly displace the air inside with nitrogen.
Once the displacement is qualified, open the blanking butterfly valve to transfer the calcium carbide into the storage hopper.
Close the storage hopper, start the vibration motor, and feed the calcium carbide into the main generator.
The amount of calcium carbide added each time is referenced by the gas height or controlled in interlock with the gas holder.
When the calcium carbide meets water, it dissolves and generates acetylene gas, which overflows from the top washing tower and enters the gas holder for collection.

Product Advantages
Efficiency: The acetylene generator employs advanced reaction technology and an optimized equipment structure, resulting in a significant improvement in acetylene production efficiency. Additionally, the equipment can be quickly started and stopped to meet different production requirements.
Stability: The acetylene generator exhibits excellent operational stability, maintaining a consistent output of acetylene gas during extended continuous operation. Furthermore, the equipment is equipped with an automatic control system that monitors and adjusts reaction conditions in real-time to ensure a smooth production process.
Safety: Safety factors are fully considered in the design of the acetylene generator, which incorporates multiple layers of safety protection measures.


Preparations before using acetylene
- Check whether the safety devices of the generator are complete and whether their working performance is normal.
- Fill with water according to the specified water volume.
- Calcium carbide should be filled in a fixed amount as required by various types of generators, and must not be overfilled.
- If the generator is found to be frozen during use in winter, it can only be thawed with hot water or steam. It is strictly forbidden to use an open flame or a red-hot iron for baking, and it is even more forbidden to use ironware or other objects that are easy to produce sparks for knocking.
Use of acetylene generator
- Before starting the generator, check the water level of the flashback arrester. Only when everything is normal can the water supply valve be opened to supply water to the calcium carbide.
- After water supply, check whether the pressure gauge, safety valve and all joints are normal.
- If after starting, phenomena such as the pressure gauge reading rising too fast, gas escaping from the safety valve, or the pressure gauge pointer remaining at zero occur, the gas supply should be stopped immediately.
FAQ
Q: What's your payment terms?
A: T/T, L/C or negotiation.
Q: Can I get guarantee of products?
A: Yes, every product is quality warrantee under customer correct using the products.
Q: Is OEM/ODM available?
A: Yes, it is! Our products can be Customized. We have design and engineer teams,we can customize products according to customers' drawing or requirements.



